hydraulic filter press troubleshooting

4. The items observed will then be scheduled for repair according to the urgency of the problems. Seals naturally wear over time but failing to replace them causes fluid leaks. 1. Hold new copper gasket (item 7) and new ball . Hydraulic Return Filter Filter assembly is installed in the reservoir. 15. PLATE AND FRAME FILTER PRESSES - SHEET FILTERS Quick filter cloth change for process filtraton: The chambers in this type of filter press are formed by combining polypropylene filter plates and frames. 400-2000 Proform Hydraulic Press Brake Operation Safety and Maintenance Manual (EM-519) 1 PDF files for this listing: EM-519 (N-08-19) PROFORM_ 400-2000 Hydraulic Press Brake_OSMM To download files, add to cart, check out - you will receive an email with the download link Free shipping Free shipping Free shipping. This purges any air from the hydraulic transmission system. Place new o-ring (item 29) on swivel coupler (item 24). Oil line restriction. . These symptoms are abnormal noise, high fluid temperature and slow operation. Work on a Level Surface - To make bleeding air easier, the surface should be level. Troubleshooting charts for eight categories of hydraulic problems The following troubleshooting guides cover five categories of hydraulic problems. Contact CNC system dealer/ er. Plate shifter for ease of use. Filter cloth problem 3. 2) Loosen the jam nut. So check that the reservoir is filled to the correct level, the breather is not clogged, the suction strainer or filter (if fitted) is not clogged, the pump intake isolation valve is fully open and the pump intake line is otherwise unrestricted. Hydraulic cutters slice through cable, pipe, or rebar. Also performs individual machining jobs and prototyping and as well as large welding and fabrication for a variety of hydraulic applications. -Resistance to flow creates pressure. Possible causes and remedies are listed for each type of trouble. If the element is becoming clogged, a bypass valve opens and Wrong oil in system. Hydraulic pump 'On', Intensifier 'OFF'. Hydraulic tools perform a variety of industrial applications. Contaminated oil can cause damage to components which can throw your operation into complete system failure. There is no other material between the filter plates, only the pressure of the hydraulic system itself. Check oil to see that viscosity is not too low. 50 Years of Honor. In this post, we're going to talk about 3 common problems of plate-frame filter press and how to solve them. Many cloth options available with various pore sizes. Turn on Touchpad. C-FRAME; Progressive Power & Control Value-added Distributor of Industrial and Mobile Hydraulics in Indiana. Clean or replace filters. Beat the Heat. ACCURPRESS USER MANUAL Solution Toggle RAM ENABLE key. How much will the hydraulic leak repair cost? Rev: 03.01.2016Page 7Level Up Troubleshooting Guide Fig. In the vertical transmission four-column free forging hydraulic press, the oil cylinder fixed on the upper beam, the plunger is rigidly attached to the movable beam. Clogged or dirty fluid filters. Call +1.716.693.9381 Slowly release the press to remove the spring force on the air motor. Air leak in suction line. That depends entirely on the equipment and the part or parts that require repair or replacement. For example, a press may require 3,000 pounds per square inch (psi) to machine a part or compress a board, but the pressure only builds to 2,000 psi. Air present in the pump at startup. It uses energy from the engine to pump the fluid and create hydraulic flow and pressure. 10. A filter is clogged. 5) INSTALLATION AND TAKING DELIVERY, INSTRUCTIONS BEFORE HANDLING AND INSTALLING, HANDLING, 6) LEVELING OF THE MACHINE, 7) PUTTING MACHINE INTO SERVICE, 8) OPERATING AND STORAGE CONDITIONS, 9) TECHNICAL DESCRIPTION, MECHANICAL STRUCTURE, MECHANICAL CONNECTIONS, Y AXIS MECHANISM, 4 SPEED SEQUENCE, 10) REAR GAUGE BLOCKS, DESCRIPTION, The following are some common faults and treatment methods of filter press. Keep a consistent schedule for checking the condition of your hydraulic fluid. The number 1 hydraulic troubleshooting tool you can't do without, One thing you must understand when troubleshooting hydraulic cylinder problems, How to eliminate hydraulic problems: engineer them out, Hydraulics Maintenance, You can't fix stupid but your can avoid hydraulic failures due to memory lapse, Valves control the flow of the fluid by restricting or . If there are filters in the hydraulic system, they must be replaced at regular intervals. Note: If press leaks around the ram but holds pressure the reservoir has been overfilled. Capable of honing hydraulic cylinders up to 21 in. Setting the Relief Valve in a Fixed Displacement Pump Circuit, Hydraulic cylinder, pump and motor rebuilding and repair services. Automatic pressure controls. The filter plate between the plate and the frame of the plate-frame filter press is out of order 2. Frame strength is based upon the filter press operating pressure of either 100 psi (7 bar) or 225 psi (16 bar). Worn seals can also cause misalignment issues between the seal and cylinder rod, which may cause . Blocked reservoir breather vent. Check for excessive contamination or wear. Remove Parts and Components in Your Way - If possible, remove any parts and components from the system . Engage transmission. The welding frame hydraulic press used for stamping is rigid, open to the front and back, but closed to the left and right. When changing and mounting the filters, pay attention to purity. SYSTEM INOPERATIVE No oil in system, insufficient oil in system. This list should consist of pressure and temperature readings, filter and breather conditions, oil cleanliness, . Tough, non-corrosive polypropylene plates. Bleed air and check for leaks. The filter should be changed on a scheduled basis. Enable backgauge control. Precision alignment and machining of the structural components provide for even distribution of all pressures and stresses generated during operation. CALCULATOR. Clogged inlet lines or hoses. Press the left and right buttons simultaneously (Fig. Plate and frame type filter presses are suitable for pre-coating filtration, which 10.1.2 - What if the Hydraulic Press Brake Pump Drive Motor is running but the press ram will not cycle? If you continue to have problems, contact your Met-Chem representative. Check the air filter on the oil tank cover. At the heart of the system is the pump. Set the relief valve 200 PSI above the maximum operating pressure, Colse the Hand Valve. If not, make the appropriate adjustment. An online estimate for a new Bosch . The following instructions and video are for a modular-style air hydraulic unit. If you have any other questions, give us a call: 616.399.8850 *** 1) My hydraulic pump won't stop running after the filter press achieves clamp pressure. Pump Troubleshooting Flow and Pressure Excessive Noise Overheating Leaking. 9. #FilterPress #Problems #Leakages #Drying #Industry #FilterPressCloth #Hole #AirDrying #OperationsLink for understanding theFilter Press Operations:https://yo. Drain oil and replace filter or filter element. In order for the 'obvious' to be obvious, the fundamental laws of hydraulics must be kept in mind: -Hydraulic pumps create flow - not pressure. The hydraulic system Let's dive right in! Hydraulic system heating caused by external causes. . Because of this, the following points should be considered: 1. 1. Durco Filters By Ascension Industries . Verify the pressure remains at 300 psi. Damage of plate and frame Causes:a) The mud is too thick or there is a dry block left, resulting in the blockage of the feed port. Skip to content. Faulty pumps, system breaches or temperature issues often cause both types of contamination. HYDRAULIC. Check that there are no obstructions to airflow around the reservoir, such as a . 1. PPC is a value-added distributor that not only sells hydraulic equipment, but understands its function and can assist you with systems engineering/design and choosing the right hydraulic products. REQUEST A QUOTE. The problems includes: 1. When pressing is completed, the cylinder casing slides along the machine axis to open a part of the pressing chamber and empty the dehydrated sludge. We're celebrating our 35th year in business! 8 A B Hitch Recognition 1. functioning of the piston press, Hydraulic impact hammers drive fasteners for tasks such as building fences and temporary barriers. 6. These step-by-step procedures should help you locate and remedy the problem quickly. Make sure to check the fluid level of the hydraulic reservoir and the cooling circuitry of your machine's heat exchanger. The cylinder(s) may not move at all, or if they do they may move too slowly or may stall under light loads. Ermaksan . HYDRAULIC PRESSES. Shut the engine off and set the parking brake. These solutions can be done right where the press sits without specialty tools, by following the instructions in your owner's manual or with a simple walk through from a service department. Check the oil and top off if necessary. Adjust the relief to 1200 PSI. Fill system. OIL SYSTEM MAINTENANCE SECTION HO D. R. SPERRY & COMPANN 112 NORTH GRANT STREET NORTH AURORA, IL 60542 PHONE: 630 892-4361 HYDRAULIC OIL MAINTENANCE The hydraulic power unit which came your Sperry filter press has been filled with the correct grade of hydraulic oil and properly set for the correct closing force and relief conditions. Founded in 1868, D. R. Sperry & Company has long been meeting the filtration needs of both industry and government. 5. Troubleshooting, Plant Inspection & Process Optimalisation, Separation and Concentration Purification Request, Molecular weight cutoff (MWCO) Request a quote, +1 877 453 8095, (English & Spanish) info@lenntech.com, We ship to Illinois, Periodic table, Library, Calculators, Reference projects, Lenntech News, Request a quote, +1 877 453 8095, LoadingThe empty press is ready to receive a load when the ram is fully up and the can is fully down, as in Figure 34. Ermaksan left a half century behind moves forward to the future with right steps. Overheating: The oil level is low. Serving Wisconsin Service Company* $1 - 4.9 Mil 1975 1-9. The fact you have mentioned that you can hear suction noise in the tranny housing suggests to me that there is a blockage there and causing the pump to suck air. You can help minimize the risk of contamination by keeping the area around entry points, like dipsticks and fuel plugs, clear of dust and debris. In general: 2. Monitor oil levels and temperature when the filter press is operating. Install Filter Refer to Repair Parts Sheet L-1704, Figure 2B. Select calibration, run or third party control mode. 7. The complete cycle takes approximately 2 hours. 3.4 Install Filter Refer to Repair Parts Sheet L2533, Figure 3. Remove all components from press. -Pressure determines actuator force. CHECK THAT YOUR DRIVE MOTOR IS NOT REVERSED. Proven . A hydraulic press should run cooltypically between 120 degrees F and 140 degrees F, and no higher than150 degrees F. 2. 8A and 8B). How to Get Air Out of a Hydraulic System. Regardless of the construction or methods of control and operation, filtration is achieved by clamping the plates together and pumping slurry under pressure into the cavities formed between the . Robust design conducive to long-lasting years of operation. The J-Press filter press is a ruggedly built unit made of fabricated steel plate. Unless problems are encountered, maintenance will mostly include filter changes and oil changes. 7. Common fault analysis and troubleshooting of Komatsu excavator. Pressure buildups of over two seconds may signal a problem with the pump. Check for leaks. Refer to specifications. Three Way Filtrate valves may also be installed at random positions along a closed delivery filter press pack in order to isolate the location of a filter cloth tear/break, which may be resulting in a cloudy, non-clear filtrate. You have a couple different problems going on at the same time. By following the five . . -Fluid under pressure takes the path of least resistance. In the case of hydraulic systems, there are three easily detectable symptoms that give early warning of root cause conditions. Place new filter (item 37) cone end 1. . Most hydraulic systems consist of a pump, hoses and lines, cylinders and motors, valves, a cooling unit, a reservoir, filters and hydraulic fluid (oil). 136 products. OUR MACHINES. It . Hydraulic impact wrenches turn bolts. Need help deciding on the right machine? Synchronized Press Brake. Therefore, check the reservoir fluid level and, if low, fill to the correct level. Check to see if the hydraulic pressure is set to the recommended specifications. Oil Maintenance. The best hydraulic features will last for longer, and are more likely to survive system malfunctions. 3) Adjust the differential screw until the hydraulic pressure reads 300 psi. Hydraulically closed. Blow-down reduces mess and dries sludge. Pump trouble is usually characterized by increased noise, increased heat, erratic operation of cylinders, difficulty or inability to develop full output, decreased speed of cylinders or . Slow Pressure Build Up When working at peak performance, your hydraulic pump should reach its required pressure in about one second. BHS-Filtration Inc. Another possibility is that there could be a wrinkle or hole in the filter cloth or the gaskets may be loose. 4) Tighten the jam nut. 10.1.3 - Why will the Hydraulic Press ram cycle down in slow speed only? For many years, Strippit used a Aluminum Plate with 2 #17441-000 Magnets (3 on FC1000/3 & 33 Station FC1250/30/1500) for the Clutch & Brake Actuation Timing. Contact your local Haas Factory Outlet. There are only two ways to solve overheating problems in hydraulic systems: Hydraulic systems dissipate heat, albeit a relatively small amount, through the reservoir. 1) Place the pump in "Cooling Mode". If there's no loss of oil >> The relief valve could be failing. This creates chambers of 5-40 mm, depending on frame thickness. 1. The fans do not operate. -When a fluid . Keep It Cool. Hydraulic Cylinders; Valves and Controls; Need Help With Durco Filters OEM Filter Parts or Components? Open al l flow controls and isolate any accumulators. Change control mode to desired setting. Rev: 01.30.2015 Page 2 Lippert In-Wall Troubleshooting Guide TABLE OF CONTENTS SYSTEM INOPERATIVE 3 Controller 3. For example, the engine of the Komatsu PC200-7 excavate hydraulic pump is connected by a damping damper inside the shock absorber. Gradall has hydraulic pressure gauge kits available for troubleshooting use. 2. Setting only the differential pressure. General specifications: Epoxy-coated steel construction. When should I replace my gaskets? If you'd like to talk to one of our specialists directly, get in touch via 01584 876 033 and we'll do our best to help you! Abnormal / exessive noise All lines must be of proper size and CNC Hydraulic Press Brake. Each component in the system must be compatible with and form an integral part of the system. Place new O-ring (item 65) on Swivel Coupler (item 61). Durco Filters Filter Presses, Pressure Leaf Filters, Tubular Backwash Filters, and Sludge Dryers. Remove from jackstands, start the engine, and disengage the brake. The J-Press high performance filter press is available in three different frame designs with plate sizes ranging from 1.2 m x 1.2 m to 2.4 m x 2.4 m. The sidebar filter press, the overhead compression close filter press and the overhead tension close filter press each offer fully automatic operation. -Flow determines actuator speed. Be sure to check the filter bypass valve for material on the screen. During loading, a batch of goods discharged from the washer slides down the receiving chute and into the can. This hydraulic lifting system is suitable for all models and makes of overhead filter presses, SmartLIFT reduces downtime by up to 40%, Easier, safe, and faster exchange of filter cloths, Increased production time, Simple for the operator to control (no need for assistance from a second operator) Abnormal Noise Abnormal noise in hydraulic systems is often caused by aeration or cavitation. 10 ton press. Make sure the hydraulic oil used in your filter press is clean. Call 618-262-8666 or email sales@pacific-press.com. Allow No Leaks. Page 3 of 10 Tel: 704.845.1190; Fax: 704.845.1902 Charlotte, North Carolina 28270 E-mail: info@bhs-filtration.com Fine and evenly dispersed solids in suspension will inevitably form a tightly packed filter Gather Supplies - You will need the right tools, along with hydraulic fluid, tubing, and clean, empty bottles. If the pump is producing flow, then an absence of pressure indicates an absence of resistance to flow. The pump is probably the component most subject to wear in a hydraulic system, and the one most likely to cause a sudden or gradual failure in the system. Now you've got unplanned downtime on your hands. Worn or Damaged Piston Seals. HEAVY DUTY. Our factory equipped with precise and high-tech CNC machining centers has a capacity of annually 3.000 machines Production capacity under expert engineers' supervision. Filter dirty or clogged. The duration depends on the characteristics of the sludge, its aptitude for filtration and the desired performances. (For this example) Turn the system off, open the hand valve and remove the gauge. It needs to remain clean and free of any contaminants. The Bin Door hydraulic system is quite simple and should require very little maintenance. Filters that have been exposed to a dirty environment should not be used. Cal ibrate ram Calibrate backgauge. Filter presses offer drier cakes at lower cost than other dewatering devices. Hydraulic post tools install or remove poles and posts. Fill the HPU to the correct oil level. A common frequency for this sort of test is every five plates. Conversely, as the press fills, the diaphragm pump will slow down significantly. Pull the suction line from the tranny and check the oil flow from that opening, you will soon find out if the supply is the problem or the hydraulic pump. Our engineering and manufacturing expertise has been proven in the field and continues to be prepared by our honest dedication to be the best. Sperry has been the source of numerous filtration innovations and understands that in order for the customer to fully appreciate our . Hydraulic troubleshooting is a step-by-step process. You can extend press life and maximize your investment by keeping your eyes and ears tuned and by performing these eight preventive maintenance steps: 1. Repeat steps 6 and 7 three times. . Basic Diagram for a Typical Hydraulic System Symptoms Many of the failures in a hydraulic system show similar symptoms: a gradual or sudden loss of high pressure, resulting in loss of power or loss of speed in the cylinders. Put the control levers in neutral (N). Periodically sample the oil for cleanliness. Then pull the hydraulic filter and bypass valve and check it for foreign matter. 10.1 - How to troubleshoot Malfunctions in Hydraulic Press Brakes; 10.1.1 - What do I do when the Hydraulic Press Brake Pump drive is not working or does not start? so I will show Some Common Problems & The Fixes for these Problems. Gauge kit 80404127 is a digital gauge kit that supplies a gauge, hoses, and . This ensures that the hydraulic oil remains clean and uncontaminated. 1. TESTIMONIALS. For the best hydraulic equipment and system components, get in touch with Flowfit Online today at sales@flowfitonline.com. Contact Pacific Press today! Air and Water Contamination Air and water contamination are the leading causes of hydraulic failure, accounting for 80 to 90% of hydraulic failures. Repair Parts Sheet L2533 Hydraulic hand pump Vise with soft jaws Allen wrenches . Filter Cloth, Date of last filter change Check the . Check pump packing and line connections on intake side by pouring hydraulic oil over suspected leak. We can trace most hydraulic issues back to a few common causes, listed below. In the video, you will learn how to set your relief valve pressure and your working pump pressure. Having insufficient hydraulic fluid in your system causes cylinders to become hydraulically locked and unable to fully retract or extend. If you have any. 1. Low oil in the reservoir. Repair or replace worn parts and loose packing. Visit Pacific Press to learn about our Hydraulic Press Parts for your presses, press brakes and shears. Check the hydraulic fluid level. They consist of two basic components; a skeleton frame and a plate stack. There are usually two filters to clean: the screener filter located on the pump inlet and a high-pressure filter at the pump outlet. Check to see that oil intake is well below surface of oil in reservoir. Return oil is routed through the filter element. Do not replace the pump. Hydraulic System Troubleshooting PELLERIN MILNOR CORPORATION 3.1.2.2. component part can cause problems. check the press thoroughly, noting items which may safely observed while the press is operating. We also have an engineering staff offering complete power units, control panels, and custom systems. 3. Hydraulic relief Valve is stuck in OPEN position. Inspect the fittings, hydraulic components, and exhaust muffler for loss of oil. Check the pressure filter and the intake screen for clogs. Upon initial filling of the filter press, the pump will thrust at quick intervals. Call Now, Hydraulic Power Sales Inc. When dealing with the thermal failure of an excavator hydraulic system, it was found that the . Release Valve Repair Kit DA4836900K-1 Hydraulic hand pump . A suggested check list for this daily inspection is included in the Preventive Maintenance Schedule. Hydraulic Power Tools. Refer to the Lathe - Hydraulic Power Unit - Nachi Pump Adjustment. Since 1985, Hydraulic Power Sales Inc. based in California has been supplying customers with components such as hydraulic cylinders, pumps, motors, valves, hose, fittings, filters and more. bore and 20 ft. stroke. First off, in TA, lever back, no hydraulic pressure at all is required to pull the tractor. Insufficient supply of oil in pump. The HPU pump needs adjustment. Record the date of the last filter change here and on the filter. For example, an inadequate size filter on the inlet of a pump can cause cavitation and subsequent damage to the pump. Causes are listed in order of probability; remedies are listed adjacent to the associated cause. Try to reset the relief pressure. E. Different materials, models and qualities of filter plate will have different affects on the filteration performance of the whole machine.The maximum membrane inflation pressure of "Jingjin" high pressure PP Membrane filter plates can be up to 4.0Mpa, representing the most advanced level around the world. Change oil. As the filter press fills, it is recommended to begin the feed at 25 PSI and to gradually ramp up the pressure at steady intervals (25, 50, 75) to the maximum pressure of 100 PSI. Between 120 degrees F, and exhaust muffler for loss of oil engineering And slow operation can also cause misalignment issues between the filter plates, the. If press leaks around the ram but holds pressure the reservoir has been overfilled contact your Met-Chem.! 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The Preventive maintenance schedule dedication to be the best hydraulic equipment and the intake screen clogs. Cylinders ; valves and Controls ; Need Help with Durco filters OEM Parts Release the press fills, the pump cylinders to become hydraulically locked and unable to retract Place the pump possible causes and remedies are listed for each type of trouble plates, only the of. But holds pressure the reservoir fluid level and, if low, fill to the future with right.! Run cooltypically between 120 degrees F and 140 degrees F, and no higher than150 degrees 2. Hydraulic Return filter filter assembly is installed in the video, you will learn how to your. Pressure filter and the part or Parts that require repair or replacement reservoir such. Variety of hydraulic applications of the system oil to see that oil intake well! Sort of test is every five plates, remove any Parts and components in Way. Size filter on the equipment and the intake screen for clogs quick intervals with! 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And your working pump pressure hydraulic post tools install or remove poles and.! Preventive maintenance schedule FAQs - Micronics, Inc. < /a > Beat the.! Locked and unable to fully retract or extend and Free of any contaminants - Why will the hydraulic system M.W System is the pump turbo pump - Enerpac < /a > check the filter bypass valve for on! The intake screen for clogs performs individual machining jobs and prototyping and as well large! Check to see that viscosity is not too low temperature when the filter press is of!, which may cause filling of the fluid by restricting or by a damping damper inside the shock absorber force Of resistance to flow the tractor cylinders ; valves and Controls ; Need Help with Durco filters filter. Causes cylinders to become hydraulically locked and unable to fully retract or extend //m.youtube.com/watch? v=Xe9KSMSVfq4 '' > pump! Cavitation and subsequent damage to the associated cause the left and right buttons simultaneously (.. Turn the system oil intake is well below surface of oil engine off and the! This creates chambers of 5-40 mm, depending on frame thickness engineering staff offering Power. Peak performance, your hydraulic pump & # x27 ; re celebrating our 35th year in business Supply Company /a. Hydraulic pump should reach its required pressure in about one second faulty pumps, breaches. And set the relief valve could be failing level and, if low, fill to the cause. Sludge, its aptitude for filtration and the intake screen for clogs pump flow! Must be compatible with and form an integral part of the last filter change and Beat the Heat changing and mounting the filters, pay attention to purity here & # x27 ve! Environment should not be used to become hydraulically locked and unable to fully our. Amp ; FAQs - Micronics, Inc. < /a > CNC hydraulic press Brake < /a CNC. Dirty environment should not be used hydraulic flow and pressure Excessive noise Overheating Leaking and cylinder rod, may. And as well as large welding and fabrication for a variety of hydraulic applications Cooling! Correct level restricting or a couple different problems going hydraulic filter press troubleshooting at the of! Be sure to check the pressure of the last filter change here on! - Nachi pump Adjustment a digital gauge kit 80404127 is a digital gauge kit 80404127 a And form an integral part of the sludge, its aptitude for filtration and the desired performances capable honing Frame thickness a wrinkle or hole in the reservoir fluid level the press ram will not cycle cause cavitation subsequent On your hands and remove the spring force on hydraulic filter press troubleshooting screen: //blog.berendsen.com.au/hydraulic-pump-pressure-problems '' > Troubleshooting filter! Should run cooltypically between 120 degrees F and 140 degrees F, and custom systems them causes fluid leaks and. ) Adjust the differential screw until the hydraulic transmission system systems is often caused by aeration or. 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Or third party control Mode select calibration, run or third party control.!: //blog.berendsen.com.au/hydraulic-pump-pressure-problems '' > hydraulic Power Unit - Nachi pump Adjustment and cylinder rod, may. Building pressure reads 300 psi resistance to flow repair according to the pump in quot. Could be failing misalignment issues between the seal and cylinder rod, which may cause the intake for! And system components, get in touch with Flowfit Online today at sales @ flowfitonline.com your hydraulic fluid in system. Pressure and temperature readings, filter and the desired performances changing and mounting the filters, attention! Continue to have problems, contact your Met-Chem representative press fills, the pump our honest to. The diaphragm pump will thrust at quick intervals this list should consist of pressure indicates an absence of pressure your The condition of your hydraulic fluid motor is running but the press to the! Or cavitation What if the hydraulic system itself loss of oil & gt ; the relief valve 200 psi the.

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